ThermaGard WAL Integra

ThermaGard WAL Integra panels are self-supporting insulated wall panels with concealed fixing, metal facings on both sides and a High Index polyisocyanurate (PIR) foam core, suitable for wall cladding applications on all types of buildings.

Overview
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Key benefits

  • excellent reaction to fire: class B-s1,d0
  • excellent thermal insulation performance (low U-value)
  • very good load-bearing performance as a wall cladding panel
  • CFC and HCFC free

Available in

  • effective width: 1000mm and 1150mm
  • nominal thickness: 40mm to 150mm
  • bespoke lengths: 2m to 14m, depending on project requirements

Key properties

Nominal thickness
Thermal transmittance (U-value)
Thermal resistance (R-value)
Fire resistance (R Fire)
Reaction to fire (Classification)
Sound reduction index Rw
Nominal thickness
40
Thermal transmittance (U-value)
0,67
Thermal resistance (R-value)
1,50
Fire resistance (R Fire)
NPD
Reaction to fire (Classification)
B s1 d0
Sound reduction index Rw
NPD
Nominal thickness
50
Thermal transmittance (U-value)
0,51
Thermal resistance (R-value)
1,94
Fire resistance (R Fire)
NPD
Reaction to fire (Classification)
B s1 d0
Sound reduction index Rw
NPD
Nominal thickness
60
Thermal transmittance (U-value)
0,41
Thermal resistance (R-value)
2,43
Fire resistance (R Fire)
NPD
Reaction to fire (Classification)
B s1 d0
Sound reduction index Rw
NPD
Nominal thickness
80
Thermal transmittance (U-value)
0,29
Thermal resistance (R-value)
3,44
Fire resistance (R Fire)
NPD
Reaction to fire (Classification)
B s1 d0
Sound reduction index Rw
NPD
Nominal thickness
100
Thermal transmittance (U-value)
0,23
Thermal resistance (R-value)
4,40
Fire resistance (R Fire)
NPD
Reaction to fire (Classification)
B s1 d0
Sound reduction index Rw
NPD
Nominal thickness
120
Thermal transmittance (U-value)
0,19
Thermal resistance (R-value)
5,32
Fire resistance (R Fire)
NPD
Reaction to fire (Classification)
B s1 d0
Sound reduction index Rw
NPD
Nominal thickness
150
Thermal transmittance (U-value)
0,16
Thermal resistance (R-value)
6,40
Fire resistance (R Fire)
NPD
Reaction to fire (Classification)
B s1 d0
Sound reduction index Rw
NPD
Nominal thickness
180
Thermal transmittance (U-value)
0,13
Thermal resistance (R-value)
7,71
Fire resistance (R Fire)
NPD
Reaction to fire (Classification)
B s1 d0
Sound reduction index Rw
NPD
Nominal thickness
200
Thermal transmittance (U-value)
0,12
Thermal resistance (R-value)
8,58
Fire resistance (R Fire)
NPD
Reaction to fire (Classification)
B s1 d0
Sound reduction index Rw
NPD
Nominal thickness
220
Thermal transmittance (U-value)
0,11
Thermal resistance (R-value)
9,46
Fire resistance (R Fire)
NPD
Reaction to fire (Classification)
B s1 d0
Sound reduction index Rw
NPD

*Panel weight and U-value have been calculated based on:
Core density 40 kg/m3
Thermal conductivity 0.023 W/m·K
Steel facing thickness 0.50/0.50 mm
SP coating
(Standards EN 14509 and EN 10211-2)

Facings

  • Galvanised steel (EN 10346 and EN 10143)

Steel grade: DX51D, S220GD, S250GD and S280GD
Coating: hot-dip galvanised, up to Z275 gr/m² or up to AZ265 gr/m² or up to ZM200 gr/m²
Nominal thickness: up to 1.0 mm
Without paint coating

  • Pre-painted galvanised steel (EN 10346, EN 10143 and EN 10169)

Steel grade: DX51D, S220GD, S250GD or S280GD
Coating: hot-dip galvanised, up to Z275 gr/m², up to AZ265 gr/m² or up to ZM200 gr/m²
Nominal thickness: up to 1.0 mm
Paint system: SP, PVC, PVDF or PLASTISOL

  • Stainless steel (EN 10088-1 and EN ISO 9445)

Steel grade: AISI 304 2B or AISI 316L
Nominal thickness: up to 0.90 mm
Unpainted: matt or gloss finish

  • Aluminium (EN 485-2 and EN 485-4)

Aluminium alloys: 1xxx or 3xxx
Temper: H14, H24 or H44
Nominal thickness: up to 1.00 mm
Without paint coating

  • Pre-painted aluminium (EN 485-2, EN 485-4 and EN 1396)

Aluminium alloys: 1xxx or 3xxx
Temper: H14, H24 or H44
Nominal thickness: up to 1.00 mm
Paint system: SP or PVDF

Configuration

  • External facing

Flat
Mini Box 51 (25.5-25.5)
Box 100 (50-50)
Microrib
Embossed

  • Internal facing

Flat
Mini Box 51 (25.5-25.5)
Box 100 (50-50)
Embossed

High Index Polyisocyanurate Foam Core (PIR)

Category: B-s1,d0 (EN 13501-1)
It is self-extinguishing, does not contribute to fire spread, is difficult to ignite, produces little to no smoke, and does not produce flaming droplets or particles during combustion.
Density: 38 to 42 kg/m³
Its mechanical strength makes it ideal for structural building materials, as it can withstand external pressures and building loads. Despite its high density, it remains lightweight, which facilitates panel installation.
Thermal conductivity (λ): 0.021 to 0.023 W/mK
Its low thermal conductivity provides excellent thermal insulation, reducing heat loss and contributing to the energy efficiency of buildings.
Closed-cell structure: 95%
The high proportion of closed cells ensures low moisture absorption and enhanced resistance to corrosion and wear, making it ideal for humid environments or areas exposed to severe weather conditions.
Sound insulation: Due to its density, it also offers good acoustic insulation performance.
Durability: Service life of 30 years
Environmental friendliness: CFC and HCFC free
It does not contain substances hazardous to health and is manufactured using materials that comply with environmental standards.

Available Options

Simple Polyester

Nominal coating thickness: 25 μm ± 5 μm
It is the most widely used and cost-effective coating option for metal facings. It is suitable for both exterior and interior surfaces and is typically used in building applications in inland areas under normal environmental conditions, i.e. non-corrosive atmospheres with low levels of air pollution. It provides adequate protection for outdoor exposure conditions (RC3) and long-term aesthetic performance.

Durable PVC Plastisol

Nominal coating thickness: 200 μm
It stands out for its exceptional durability and is ideal for demanding environments. It offers high wear resistance and long-term colour retention, even after prolonged exposure to UV radiation and adverse weather conditions. It provides adequate protection for outdoor exposure conditions (RC5) and long-term aesthetic performance.

High Hygiene PVC

Nominal coating thickness: 120 μm
It is classified as a food-safe coating, offering excellent antibacterial protection. It is suitable for indoor applications requiring high hygiene standards, making it ideal for surfaces that may come into contact with food.

High-Performance PVDF

Nominal coating thickness: 50 μm
It is ideal for high-specification architectural projects where aesthetics are of primary importance. It offers high wear resistance and long-term colour retention, even after prolonged exposure to UV radiation and adverse weather conditions. It provides adequate protection for outdoor exposure conditions (RC4) and long-term aesthetic performance.

Coating colour options

A wide variety of colours is available:

RAL 1013
RAL 1014
RAL 1015
RAL 1023
RAL 2008
RAL 2013
DB 302
RAL 3005
RAL 3009
RAL 3011
RAL 3020
RAL 5005
RAL 5010
RAL 5014
RAL 5015
RAL 5024
RAL 6005
RAL 6011
RAL 6017
RAL 6021
RAL 7004
RAL 7015
RAL 7016
RAL 7023
RAL 7030
RAL 7035
RAL 7036
RAL 7037
RAL 7040
RAL 7042
RAL 7044
RAL 7045
RAL 8004
RAL 8014
RAL 8017
RAL 8019
RAL 9002
RAL 9005
RAL 9006
RAL 9007
RAL 9010

For more colours, contact us.

They are fixed to the supporting structure using the standard concealed-fix method.
They can be installed either vertically or horizontally.
For horizontal installation, the use of a top hat is recommended to cover the vertical joint.
Sealing materials must be used on both horizontal and vertical joints.

The panel joint design, combined with sealing materials, achieves:

  • Minimisation of thermal bridging
  • Prevention of air and moisture ingress
  • Reduced installation time
  • Limited need for additional accessories
If you haven't found the ideal product for you, we are here to help!

Coating colors

Wide variety of colors available. For more colors, please contact us.
RAL 1013
RAL 1014
RAL 1015
RAL 1023
RAL 2008
RAL 2013
DB 302
RAL 3005
RAL 3009
RAL 3011
RAL 3020
RAL 5005
RAL 5010
RAL 5014
RAL 5015
RAL 5024
RAL 6005
RAL 6011
RAL 6017
RAL 6021
RAL 7004
RAL 7015
RAL 7016
RAL 7023
RAL 7030
RAL 7035
RAL 7036
RAL 7037
RAL 7040
RAL 7042
RAL 7044
RAL 7045
RAL 8004
RAL 8014
RAL 8017
RAL 8019
RAL 9002
RAL 9005
RAL 9006
RAL 9007
RAL 9010